Digital Image Sensor/Controller
Keyence CV-5501
Intuitive Vision System CV-5000 series
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Specification
| Model | CV-5501 | ||
| Type | Controller | ||
| No. of pixels | When CV-200C/S200C/H200C/200M/S200M/H200M is connected • 2 megapixel mode: 1600 (H) × 1200 (V), Approx 1,920,000 pixels • 1 megapixel mode: 1024 (H) × 960 (V), Approx 980,000 pixels When CV-H100C/H100M is connected • 1 megapixel mode: 1000 (H) × 1000 (V), Approx 1,000,000 pixels When CV-035C/S035C/H035C/035M/S035M/H035M is connected • 240,000 pixel mode: 512 (H) × 480 (V), Approx 240,000 pixels • 310,000 pixel mode: 640 (H) × 480 (V), Approx 310,000 pixels | ||
| Camera input | • Two colour/monochrome cameras (Compatible with CV-H200C/200C/ S200C/H100C/035C/ S035C/H035C/200M/ S200M/H100M/035M/ S035M/H035M, mixed connection possible) • Two extra cameras can be connected by using expansion unit CV-E500. Up to four cameras can be connected. | ||
| Main processor for image processing | DSP (High-speed) | ||
| No. of registered settings | SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible | ||
| Number of screens that can be registered | Maximum 1000 screens for each program (depending on SD card size), Compressed saves possible | ||
| Internal memory capacity | SD card slot x2 (SDHC compatible) Compatible with OP-87133 (512 MB: standard in SD1 slot for CV-5501/5001), CA-SD1G (1GB: standard in SD1 slot for CV-5701), CA-SD4G (4GB: SDHC) | ||
| Window settings | Measurement area | 128 locations per program | |
| Mask area | 4 locations per area | ||
| Colour extraction function (valid only when a colour camera is connected) | Colour binary, colour shade, Gray, RGB average gray (Colours can be specified numerically via HSV values) Compatible with 1:n copy | ||
| Measurement tool | Area measurement | The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area | |
| Position detection | Pattern search | • Multiple searches possible for both pattern area and search area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides) • Pattern area can be masked (4 positions / area) | |
| V-search | • Up to 256 patterns can be searched simultaneously for both pattern area and search area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides) • Pattern area can be masked (4 positions / area) | ||
| ShapeTrax2 | • Multiple searches possible for both pattern area and search area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides) • Pattern area can be masked (4 positions / area) | ||
| Edge position | • Angles can be measured. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area | ||
| Trend edge position | • Circle or straight line can be measured from the detection results • Shapes are rectangle, rotated rectangle, ring and arc | ||
| Blob (Centre of gravity) | The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area | ||
| Inspection mode | Edge position | ||
| Edge pitch | |||
| Edge count | The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle or auto-adjusting circular area | ||
| Edge angle | Shape is rectangle. | ||
| Pair edge | The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle or auto-adjusting circular area | ||
| Trend edge width | Shapes are rectangle, rotated rectangle, ring and arc | ||
| Blob (characteristic quantities) | • Labels, center of gravity, main axis angle, area, feret diameter, perimeter, roundness • The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area | ||
| Stain detection | • Subtract stain detection by using subtract filter • Stain grouping function supports multiple stain detection and position measurement • The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area • Supports measurement of the colour image using fine colour | ||
| Trend edge flaw | • The shapes are rectangle, circle, oval, ring, arc, and polygon. • Supports flaw detection using straight lines, circles, ovals, and free-form straight lines as reference models. | ||
| Intensity inspection | The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle or auto-adjusting circular area | ||
| Colour (only when a Colour camera is connected) | • RGB and HSB measurement supported • The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides) | ||
| Geometry | • Calculation result can be reflected • Shapes are point, line, and circle | ||
| OCR | • Character recognition for max. 2 lines of 20 characters per line • Shape is rectangle • Built-in date/time encryption support function | ||
| Interface | Control input | External trigger input | 2 points EV compatible input rating: 26.4 V or less, 3 mA or more 4-camera simultaneous capture/individual capture can be selected. (when CV-E500 is not connected, images from up to two cameras can be captured at the same time). Individual trigger delay (0 to 999 ms) can be selected for each trigger input |
| Control input | 18 inputs Input rating 26.4 V or less, 2 mA or more | ||
| Control output | Universal output | 27 outputs NPN (including two FLASH outputs linked to external trigger.) | |
| Total comparator output | 1 output, NPN open collector, maximum 50 mA (30 V or less) Supports total status hold control and one shot output (1 to 9999 ms) | ||
| Monitor output | SVGA 800x600 (24-bit colour 60 Hz) | ||
| Run indicator | Power, Error LED display | ||
| RS-232C | Numerical value output, image data (compressible) and control input/output enabled. Can be used simultaneously with other communication ports. Maximum baud rate of 115200 bps is supported. Do not use to connect to PLC link, CC-Link, or EtherNet/IPTM | ||
| Ethernet | Numerical value output, image data (compressible) and control input/output enabled. Can be used simultaneously with other communication ports. 100BASE-TX/10BASE-T | ||
| USB | Numerical value output, image data (compressible) and control input/output enabled. Can be used simultaneously with other communication ports USB2.0 HI-SPEED compatible | ||
| PLC link | Numerical value output and control input/output using the RS-232C port or Ethernet port enabled. Following PLCs are supported via link unit*1: • KEYKENCE CORP.: KV-700 series, KV-1000 series, KV-3000 series, KV-5000 series, KV-5500 series • Mitsubishi Electric: A series (RS-232C only), Q series, L series • OMRON: SYSMAC C series (RS-232C only), CJ/CJ1 series • Yaskawa Electric: MP900 series (RS-232C only)/MP2000 series Do not use to connect to CC-Link, RS-232C, or EtherNet/IPTM | ||
| CC-Link | By connecting the optional CC-Link unit CA-NCL10E, numerical value input/ output and control input/output are enabled. • Supports remote device station, Ver. 2.00/1.10 • Do not use to connect to PLC link, RS-232C, or EtherNet/IPTM | ||
| EtherNet/IPTM | Numerical value input/output and control input/output enabled while using an Ethernet port • Supports periodic communication (Max. 1436 bytes), supports message communication • Up to 128 units can be connected • Compliant with compliance test Version.A5 • Do not use to connect to PLC link, RS-232C, or CC-Link | ||
| Illumination control | By connecting the optional illumination expansion unit, LED illumination (12 V, 24 V) and intensity control are enabled. • 2 channels per unit, connect up to 4 units • Supports multi-pattern illumination function | ||
| Continuous capture function | • 1 to 32-time multi-measurement (maximum, minimum and average values) • Error values can be excluded from the measurement result | ||
| Execution condition setting function | Can set whether to execute the results (OK/NG) for other measurement and calculation windows in each measurement window. | ||
| Image capturing setting function | Processing area setting function | • The applicable 980,000 pixels (1024 (H) x 960 (V)) can be captured from 1,980,000 pixels (1 megapixel mode). • The applicable 240,000 pixels (512 (H) x 480 (V)) can be captured from 320,000 pixels (normal mode) However, when CV-H035C/H035M is connected, support is only provided for 240,000 pixels of the 310,000 pixels used for the process area. | |
| Scan mode (valid only when a monochrome camera is connected) | Progressive/interlace selectable | ||
| Capturing start/end line setting function | Desired capture start/end line can be set within the image capture range. CV-H200C/H200M cannot capture fewer than 100 lines. | ||
| Correction functions | Position adjustment | Batch, individual (maximum 128 settings), X, Y, ±180° rotation. | |
| Camera gain adjustment | Sensitivity adjustment, offset, and span adjustment (RGB batch/individual and span can be set for each of 16 brightness levels. RGB individual setting can be supported when colour camera is connected.) | ||
| White balance adjustment (valid only when a colour camera is connected) | Manual setting using white paper | ||
| Image inversion function | Can generate mirror images | ||
| Scaling function | X and Y calibration setting for each camera. Conversion from measurement values and calculation values is supported. | ||
| Filter function | Count | The same type of filter can be used up to 9 times. 13 steps. (For binarization and subtract only: 1 step/window) | |
| Type | Expand, shrink, average, median, edge sharpening, edge extract X, edge extract Y, Sobel, Prewitt, Roberts, Laplacian, binary, subtract, illumination adjustment, contrast conversion, image extraction, image shade correction, blur | ||
| Display language | Japanese/English/German/Italian/French/Traditional Chinese/Simplified Chinese selectable | ||
| Calculation function | Numerical operation | No. of settings | 128 calculations/1 program |
| Arithmetic operation | +, -, x, ÷ | ||
| Arithmetic function | Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range, square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, ? | ||
| Comparative operator | <, ==, Not | ||
| Geometric calculation | Distance between 2 points, angle of line segment, circle radius, circle center, average angle, straight line, cross point, distance between a point and a straight line, straight line angle, angle between the two crossed lines, perpendicular line between a point to a line, perpendicular bisector, midpoint | ||
| Coordinate conversion function. | Coordinate system conversion, rotating matrix | ||
| Type conversion function | Coordinate constant conversion, constant coordinate conversion, angle unit conversion | ||
| Logical operator | AND, OR, NOT, XOR | ||
| Sort function | Maximum value index output, minimum value index output | ||
| System function | Number of measurement times, measurement time, year, month, day, time, minute, second | ||
| Time axis operation function | Previous measurement result acquisition operator | ||
| Command memory | 1000 command memories that can be rewritten from external devices or the remote control console during operation are installed. | ||
| Support functions | Statistics analysis | No. of data | Max. 20000 data (can be saved into an SD card in a batch) |
| Statistical items | Maximum, minimum, average value, deviation (3?), total status OK/NG times | ||
| Screen save (valid when monochrome and colour cameras are connected) | The following number of images can be saved in the system's memory: • Maximum 511 images (monochrome camera in 240,000 pixel mode) • Maximum 255 images (monochrome camera in 310,000 pixel mode) • Maximum 127 images (monochrome camera in 1 megapixel mode) • Maximum 63 images (monochrome camera in 2 megapixel mode) • Maximum 508 images (colour camera in 240,000 pixel mode) • Maximum 253 images (colour camera in 31 pixel mode) • Maximum 124 images (colour camera in 1 megapixel mode) • Maximum 60 images (colour camera in 2 megapixel mode) (These are the maximum values with only one camera connected, and [Condition] set to [All Images].) | ||
| Programming aid functions | Image Zoom | Between 4% and 1600% during setting or operation (6% and 2500% during full screen display) (Size can be set for each screen while displaying multiple screens.) | |
| Edge derivative wave display | Edge waveform can be graphically displayed during setting or operation, and edge intensity and measurement values (some are not supported) can be displayed during setting. | ||
| Profile display | Trend edge position and gap can be graphically displayed during setting or operation. | ||
| Stability display | Stain detection (stain level) is displayed during setting or operation. | ||
| Cutout projection waveform display | OCR automatic cutout waveform graphics can be displayed during setting or operation | ||
| Shift all windows | Selected windows from an identical camera or an identical registered image can be shifted in the desired XY direction in a group. | ||
| Flaw level waveform | The flaw level waveform of the trend edge tool can be displayed as a graphic in Program or Run mode. | ||
| Display template setting function | No. of display templates | 10 templates/1 program (within which 4 templates are specified values), externally selectable | |
| No. of screens that can be displayed simultaneously | Max. 5 screens can be displayed at the same time (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected). | ||
| Hold image | Up to the past three images (NG images) can be displayed as hold images. Measurement results and measurement time can be viewed. (The number of displayable times varies between 0 and 3 depending on camera's connection state | ||
| Screen customisation function | No. of customised screens | 10 screens/1 program | |
| Custom item | Character string: Measurement value (decimal point can be specified), result, custom character, graphics, active text | ||
| Measurement result interlink | • Display colour can be changed according to the result for figures and custom characters. • Can set a message in the allocation table that relates to the measurement value (active text) | ||
| Operation rewrite function | • Upper/lower tolerance or command memory can be rewritten during operation. • Supports illumination adjustment during operation (when CA-DC21E is connected) | ||
| Emulation function | Built-in emulation function that can create new program data and save data on CV-5001SE in the FE format for the CV-3001 Series SE, SEII, and SEIII, and the CV-5001 Series. | ||
| Program file update function | The program data used on the CV-3001 Series or CV-5001FE can be converted into the program data format for the CV-5001 Series second edition. | ||
| Custom menu function | Shortcut menu to a desired program screen can be created (20 menus/program). | ||
| Memory card save function (SD2 slot only) | • Measurement value, judgment result, NG count, measurement image (compressible), stored image (compressible), captured image, statistics analysis data, RS-232C communication log, program data (only setting content can be saved to both SD1 slot and SD2 slot) • Can save data during test run (except for program data) | ||
| Others | Screen capture function, password function, re-test function, file management function, I/O monitoring, RS-232C monitoring (with log save function) | ||
| Rating | Power voltage | 24 VDC ±10 % | |
| Current consumption | 2.4 A (2 cameras at maximum load)/3.2 A (4 cameras at maximum load) | ||
| Environmental resistance | Ambient temperature | With two cameras connected: 0 to +50 °C (0 to +45 °C with min. 1 megapixel camera connected) With four cameras connected: 0 to +45 °C | |
| Relative humidity | 35 to 85 % RH (No condensation) | ||
| Weight | Approx. 1,250 g | ||
| *1 Some models also are compatible with the RS-232C, Ethernet ports in the system. |
